Electrochlorination maintenance VJIKKS ENGG POWER (M) SDN BHD

 
Erection & Commissioning

Since incorporation in 2010, VJIKKS ENGG POWER (M) SDN BHD have been growing steadily.

With the strong team of Indian and Malaysian Engineering professionals who are experienced in Erection,Commissioning,Operation and Maintenance of Power, Chemical and Refinery Plants, the company has started entering vigorously into Design,Engineering,Manufacturing,Installation,Commissioning and also Training and Handing over.

One such a typical example of a project which was recently completed by the company is the State of the Art Chlorine Gas Distribution System for a State of the Art Bismuth Refinery Plant set up by world renowned 5N PLUS,Canada in Laos.

5N Plus ,Canada is the leading producer of specialty metal and chemical products. 5N Plus deploys a range of proprietary and proven technologies to produce products which are used in a number of pharmaceutical, electronic and industrial applications.

The project handled by VJIKKS ENGG POWER (M) SDN BHD is just one of many examples of projects handled by their team of Engineering Professionals.

Various projects executed can be seen in the various photographs exhibited here and in the list of critical Erection Projects

 
 
 
 

DESIGN,ENGINEERING,SUPPLY,INSTALLATION,TESTING & COMMISSIONING OF IMPRESSED CURRENT CP FOR JETTY IN KAPAR ENERGY VENTURE

15 Nos. of newly designed anodes to resolve the problem of frequent failure of old designed anodes ; Installation included cabling, wire rope etc.

 
   
 

DESIGN, ENGINEERING, SUPPLY, INSTALLATION,TESTING,COMMISSIONING OF ELECTRICAL CIRCUIT FOR ECP CELL VOLTAGE MONITORING IN PHALAWAN POWER PLANT FOR SANILEC ELECTROCHLORINATOR.

Voltage drop across electrode assemblies is a very good indicator of ageing or any defect of electrode. Hence, a unique system was designed and installed to enable customer to record voltage drop without the need to access the live bus bars, anodes and cathodes.

 
   
 

DESIGN, ENGINEERING, IMPLEMENTATION OF MODIFICATION IN GAS TURBINE COMBUSTION CHAMBERS SOHAR POWER & DESALINATION PLANT, OMAN.

An unique solution to shorten the Gas Turbine Major Overhaul duration was designed and implemented in Three (3) Gas Turbines

 
GT COMBUSTION CHAMBER_BEFORE
   
GT COMBUSTION CHAMBER_AFTER
 

ANALYSIS , TROUBLE SHOOTING, PERFORMANCE TESTING OF ECP AT SEM CALACA POWER STATION, BATANGAS,PHILIPINES.

After installation by OEM, 100% performance could not be achieved. Analysis and trouble shooting revealed the reason and it was successfully resolved.

 
ELECTROCHLORINATION PLANT OF CAPACITY 2 X 72KG PER HOUR
   
PERFORMANCE TESTING FOR 2000PPM AVAILABLE CHLORINE
 

DESIGN,ENGINEERING,SUPPLY,INSTALLATION OF ALUMINA CERAMIC LINING FOR IRON ORE SEPARATORS IN PERWAJA STEEL.

Discharge Chute, Distributor Cone and Outlet Cone lined with Cheaper 92% Alumina Ceramic Tiles with 8.5 years wear life in place of expensive HARDOX Liner from Sweden wearing out in just 2.1 years.

 
 
CERAMIC LINED CHUTES CERAMIC LINED SEPARATOR CONES  
     
 
CERAMIC LINED CONE  
 

INSPECTION OF SACRIFICIAL ANODE CP SYSTEM IN JIMAH POWER (2 X 700MW COAL FIRED POWER PLANT)

Inspection of 251 nos. of Aluminium alloy anodes installed in Cooling water pipe line starting from sea water intake until Condenser Outlet

 
INSPECTION OF AL ALLOY CP ANODES IDENTIFICATION OF DAMAGED ANODES
   
CHECKING OF ANODE
 

REPAIR AND WELDING OF TANTALUM BAYONET HEAT EXCHANGERS IN PLATINUM ENERGY SDN BHD (A BIO DIESEL PLANT), SEREMBAN.

Tantalum Bayonet Heat Exchangers used in Glass Lined Reactors for Bio Diesel Plant is a very expensive equipment. The heat exchangers are made out of 0.5mm thick Tantalum tubes. Finding a crack and welding the cracked Tantalum tube is a highly specialised and skilled job.

 
VIEW OF Ta BAYONET HEAT EXCHANGER
INSIDE GLASS LINED REACTOR
PULLED OUT Ta BAYONET HEAT EXCHANGER
FROM INSIDE GLASS LINED REACTOR
   
IDENTIFIED LEAKING POINT
 

Over view of the project carried out in Tanjung Bin Power Plant

VJIKKS ENGG POWER won a tender from Malaysia’s Largest IPP Malakoff’s Tanjung Bin Power Plant ( 4 x 1000MW), a large Coal Fired Power Plant. In comparison with many tenders it won from Malakoff, for providing solutions for their other Power Plants, this time, the tender won from its Tanjung Bin Power Plant was totally for a different area of expertise. The job is to identify the thinning PF (Pulverised Fuel) pipe line elbows installed along the PF lines starting from Mill to the burner in a 1000MW Power Plant, to remove and replace with new elbows.

Successfully 65 nos of thinning PF Line Elbows were identified and replaced during the plant outage work in December 2015.Despite completing the job, in Tanjung Bin Power Plant , VJIKKS ENGG POWER (M) SDN BHD, based on the sound and wide experience of their pool of Technical personnel, advised a better and prudent solution, to instead of just replacing the thinning elbows with new expensive fabricated elbows.

 
   
 

Overview of the project carried out in Kapar Energy Venture

Kapar Energy Venture is the second largest Coal Fired Power Plant in Malaysia. VJIKKS ENGG POWER won and successfully executed a project to remove old/corroded PF straight pipes in one of their 500W unit, without any wear resistant lining and to manufacture, supply and install with newly fabricated spools lined with wear resistant Alumina Ceramic material.

 
   
 

With the strong team of Indian and Malaysian Engineering professionals who are experienced in Erection,Commissioning,Operation and Maintenance of Power, Chemical and Refinery Plants, the company has already entered vigorously into Design, Engineering, Manufacturing, Installation, Commissioning and also Training and Handing over.

Having made successful entry into Design, Engineering, Manufacturing, Installation, Commissioning and also Training and Handing over. The team has started entering into maintenance of specialised system and equipment like Electrochlorinators ( Electrolysers) in Power Plants.

Recently, OEM Sanilec designed Electrolyser of capacity 163.3Kg/day with Seven Cells and each cell with Three packs installed in Phalawan Power, Malaysia was successfully serviced.

All the defects were professionally identified, reported to customer and recommended innovative routine maintenance methods.

 
Installation after servicing in progress
Installation after servicing in progress
   
Front and Rear of ECP after servicing& installation
   
Inspection after servicing& installation
 

LAFARGE,KANTHAN

Every 3 monthly replaced Mill out let baffle plate were replaced with Alumina Ceramic lined Baffle plates, so far 6 months in service without any replacement ; photos below are after 6 months

 
Fig 1 & 2 :Raw mill LV separator Static Guide vane wear plate installed with Ceramic Lining
   

Fig 3 : Full view Raw mill LV separator Static Guide vane wear plate installed with Ceramic Lining

 

INSTALLATION CARRIED OUT IN OTHER COUNTRIES

 
Fig 1: Several PF Lines installed in DOOSAN’s Korean Power Plant
   

Fig 2: Installation @ Al khalij cement – Qatar

   
 
Fig 3: Installation of Mill Grit Cone Ceramic Lining at Thailand
 

EVERTS, MALAYSIA ( Baloon Manufacturer)

Ceramic lining to replace some brick lining; Mill used for grinding Titanium Dioxide)
 
Fig 1: Mill where Ceramic Lining Installed
Fig 2: New Tiles
   
Fig 3: Removed old Tiles
Fig 4: Surface Preparation
   
Fig 5: Tiles installation in progress
 
Fig 6: Completed Ceramic Lining in the mill

PIGGY - BACK CONNECTIONS IN LARGE NUMBERS AND SPECIALISED HELIUM LEAK TEST ON PIGGY BACK CONNECTIONS for PETRONAS RAPID PROJECT

Malaysian oil and gas company Petroliam Nasional Berhad (Petronas) is developing a refinery and petrochemical integrated development project (RAPID) and other associated facilities in Pengerang, Southern Johor, Malaysia, through a project called Pengerang Integrated Complex (PIC).

Launched in May 2012, PIC is part of the larger Pengerang Integrated Petroleum Complex (PIPC) proposed by the Johor state government. Total investment for the PIPC project is approximately MYR97bn ($27bn), of which the RAPID project costs MYR57bn ($16bn) and the associated facilities require MYR40bn ($11bn).

Almost every company in Malaysia have been looking for a share in this massive project. VJIKKS ENGG POWER (M) SDN BHD also got an opportunity to serve a role in that project.

Yes. It received Purchase Order to supply 20000meter length of KYNAR/HMWPE cable and 20000meter length of MMO Coated Titanium Wire anode, to make more than 1400 piggy back connections and finally to test the connections by specialized Helium Leak test method.

The entire scope of work is meant for ICCP ( Impressed Current Cathodic Protection) system of the large storage tanks. The project was successfully delivered and also successfully executed under the stringent specifications of Petronas.

 
 
products
  • Electrochlorinators
  • Any equipment made out of precious materials TITANIUM, TANTALUM, NIOBIUM, ZIRCONIUM, NICKEL, HASTELLOY, MONEL, INCONEL, X-750, PLATINUM, RUTHENIUM, IRIDIUM, PALLADIUM and its alloys
  • Cathodic protection anodes of any shape
  • Alumina Ceramics for Corrosive fluid handling
 
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